MONO Series
MONO Machines
MONO Series
Model Variants
- MONO 200
- MONO 200 XL
- MONO 250
- MONO 250 XL
- MONO 300 SUPER
- MONO 300 SUPER XL
- MONO 400
In today’s competitive market, you need robust CNC turning centers with un-compromised performance and specifications to produce world class products quickly accurately and with minimum non productive time.
Overview
Structure & Frame
The 45° degree inclined single piece (Monoblock) bed allows heavy depth of cut without vibration since the improved version of the Mono structure imparts broader base with harmonious ribbed structure. The graded casting along with evenly spreaded granular structure and optimally spaced LM allows smooth machining without vibration. All in all, it’s a single piece wonder for machining of various components manufactured to cater various sectors of the industry.
Tailstock
The tailstock consists of a hydraulically operated quill, which moves inside the housing. The quill and body are independently moveable. The tailstock is supported on V and flat guide ways. Programmable quill is provided as a standard feature.
Carriage Assembly
X and Z Slide are mounted on precise four circuit linear motion blocks with high load carrying capacity, designed to support increased acceleration and deceleration rates as well as cutting pressure.
Guarding
Equipped with the advantage of an ergonomic design. The machine comes with a full guard that enables a clean premise throughout the operation. These feature prevents contamination being spread on to machine slides, switches and other electrical devices. The all new Guarding is developed in such a way that it supports the structure well enough to reduce the overall footprint of the machine.
Spindle
The spindle is of cartridge type design and uses 3 super precision angular contact bearings at front and 2 angular contact bearings at rear end. The bearing configuration gives high stiffness to the spindle assembly in both axial and radial direction.
Precise Roller Guideways
All axes are furnished with precise and heavy load capacity re-circulating roller guide ways enabling high acceleration-de acceleration and hence batter productivity.
Double Anchored Ball Screws
Ball Screws are directed by direct coupled AC servo motor with flexible coupling. This greatly improves positioning accuracy, and provides more accurate threading and contouring. Ball Screws are anchored at both ends and inspected for parallelism with axis guide. Pre-loaded ball nuts eliminate backlash.
Turret
Bi-directional turret in either direction for minimum possible induction time they are robust and completely enclosed with complete lubrication.
Advance Inspection Technology
Laser Calibration is carried out to insure the linear accuracy, providing accurate compensation for pitch and backlash. The machine facilities the attainment of positional accuracy up to 0.010 mm / 300 mm and repeatability accuracy up to 0.007 mm.
Standard Accessories
- Roller Guide Ways
- AC Spindle Drive & AC Servo Drive
- Machine with Tail Stock
- Hydraulic Chuck
- Bi-directional Electro Mechanical Turret or Hydraulic Turret
- Hydraulic Unit
- Coolant System
- Centralized Lubrication System
- Turning Tool Blocks
- Boring Bar Blocks
- Patrol Light
- Digital Tool Display
- Foot Switch
Optional Accessories
- Chip Conveyor
- Bar Feeder
- Bar Puller
- Live Tooling
- Stabilizer
- Hydraulic Collet Chuck
- Auto Door
- Oil Skimmer
- Steady Rest
- Tooled Up Solution
- Tool Probe
- Work Probe
Machine Output
Technical Specifications
Capacity
| DESCRIPTION | UNIT | MONO 200 | MONO 200 XL | MONO 250 | MONO 250 XL | MONO 300 SUPER | MONO 300 SUPER XL | MONO 400 |
|---|---|---|---|---|---|---|---|---|
| Swing Over Carriage | mm | Ø 350 | Ø 350 | Ø 350 | Ø 350 | Ø 500 | Ø 500 | Ø 500 |
| Maximum Turning Dia. (Full Length) | mm | Ø 350 | Ø 350 | Ø 350 | Ø 350 | Ø 500 | Ø 500 | Ø 500 |
| Swing Over Bed | mm | Ø 500 | Ø 500 | Ø 500 | Ø 500 | Ø 600 | Ø 600 | Ø 550 |
| Maximum Turning Length | mm | 550 | 700 | 550 | 700 | 550 | 800 | 525 |
| Distance Between Center | mm | 575 | 725 | 575 | 725 | 575 | 825 | 550 |
Slides
| DESCRIPTION | UNIT | MONO 200 | MONO 200 XL | MONO 250 | MONO 250 XL | MONO 300 SUPER | MONO 300 SUPER XL | MONO 400 |
|---|---|---|---|---|---|---|---|---|
| Cross (X axis) Travel | mm | 185 | 185 | 185 | 185 | 260 | 260 | 260 |
| Longitudinal (Z axis) Travel | mm | 550 | 700 | 550 | 700 | 550 | 800 | 525 |
| Rapid Feed (X axis) | m/min | 24 | 24 | 24 | 24 | 24 | 24 | 24 |
| Rapid Feed (Z axis) | m/min | 24 | 24 | 24 | 24 | 24 | 24 | 24 |
Main Spindle
| DESCRIPTION | UNIT | MONO 200 | MONO 200 XL | MONO 250 | MONO 250 XL | MONO 300 SUPER | MONO 300 SUPER XL | MONO 400 |
|---|---|---|---|---|---|---|---|---|
| Spindle Nose | - | A2-6 | A2-6 | A2-6 | A2-6 | A2-8 | A2-8 | A2-11 |
| Spindle Bore | mm | Ø 63 | Ø 63 | Ø 63 | Ø 63 | Ø 90 | Ø 90 | Ø 110 |
| Max. Bar Capacity | mm | Ø 51 | Ø 51 | Ø 51 | Ø 51 | Ø 75 | Ø 75 | Ø 86 |
| Chuck Size | mm | Ø 200 x 3 Jaw | Ø 200 x 3 Jaw | Ø 250 x 3 Jaw | Ø 250 x 3 Jaw | Ø 305 x 3 Jaw | Ø 305 x 3 Jaw | Ø 380 x 3 Jaw |
| Speed Range | rpm | 50 – 3500 | 50 – 3000 | 50 – 3000 | 50 – 3000 | 50 – 2000 | 50 – 2000 | 50 – 2000 |
| Full Power Range | rpm | 1000 – 3000 | 1000 – 3000 | 1000 – 2333 | 1000 – 2333 | 375 – 1500 | 375 – 1500 | 375 – 1500 |
| Spindle Motor (Continues Rating) Spindle Motor (15min. Rating) | KW | 7.5 / 11 | 7.5 / 11 | 11/ 15 | 11/ 15 | 11/ 15 (P) | 11/ 15 (P) | 11/ 18.5 (P) |
Turret
| DESCRIPTION | UNIT | MONO 200 | MONO 200 XL | MONO 250 | MONO 250 XL | MONO 300 SUPER | MONO 300 SUPER XL | MONO 400 |
|---|---|---|---|---|---|---|---|---|
| Number of Stations | No. | 8 | 8 | 8 | 8 | 8 | 8 | 8 |
| Tool Size | mm | 25 x 25 | 25 x 25 | 25 x 25 | 25 x 25 | 25 x 25 | 25 x 25 | 25 x 25 |
| Max. Boring Bar Capacity | mm | Ø 40 | Ø 40 | Ø 40 | Ø 40 | Ø 40 | Ø 40 | Ø 40 |
Tail Stock
| DESCRIPTION | UNIT | MONO 200 | MONO 200 XL | MONO 250 | MONO 250 XL | MONO 300 SUPER | MONO 300 SUPER XL | MONO 400 |
|---|---|---|---|---|---|---|---|---|
| Quill Tapper | - | MT 4 | MT 4 | MT 4 | MT 4 | MT 4 | MT 4 | MT 4 |
| Quill Diameter | mm | Ø 80 | Ø 80 | Ø 80 | Ø 80 | Ø 80 | Ø 80 | Ø 80 |
| Quill Stroke | mm | 100 | 100 | 100 | 100 | 100 | 100 | 100 |
Accuracy
| DESCRIPTION | UNIT | MONO 1000 | MONO 1000 SUPER | MONO 1200 | MONO 1200 SUPER | MONO 1500 | MONO 1500 SUPER |
|---|---|---|---|---|---|---|---|
| Positioning Accuracy | mm | 0.008 | 0.008 | 0.008 | 0.008 | 0.008 | 0.008 |
| Repeatability | mm | 0.007 | 0.007 | 0.007 | 0.007 | 0.007 | 0.007 |
Other Data
| DESCRIPTION | UNIT | MONO 200 | MONO 200 XL | MONO 250 | MONO 250 XL | MONO 300 SUPER | MONO 300 SUPER XL | MONO 400 |
|---|---|---|---|---|---|---|---|---|
| Weight (Approx.) | kg. | 3900 | 4350 | 4050 | 4450 | 4500 | 5150 | 5500 |
| Dimensions (W x D x H)(Approx.) | mm | 2940x1870x1840 | 3090x1870x1845 | 2940x1870x1840 | 3095x1870x1845 | 3130x2000x2020 | 3430x2000x2020 | 3280x2000x2100 |
System
| DESCRIPTION | UNIT | MONO 200 | MONO 200 XL | MONO 250 | MONO 250 XL | MONO 300 SUPER | MONO 300 SUPER XL | MONO 400 |
|---|---|---|---|---|---|---|---|---|
| Fanuc | - | OI TF PLUS | OI TF PLUS | OI TF PLUS | OI TF PLUS | OI TF PLUS | OI TF PLUS | OI TF PLUS |
| Siemens | - | 828 D | 828 D | 828 D | 828 D | 828 D | 828 D | 828 D |