HMC Series
HORIZONTAL MACHINING CENTER
HMC Series
Model Variants
- MHX 400
- MHX 500
- MHX 630
In today’s competitive market, you need robust CNC turning centers with un-compromised performance and specifications to produce world class products quickly accurately and with minimum non productive time.
Overview
Structure & Frame
The rigid bed and step up structure are made out of grade 25 cast iron for more stability. It is ribbed to provide more rigidity and less distortion during cuts and faster production, with virtually no vibration. A totally revamped ergonomic structure and frame helps stabilise different machining operations with requisite precision.
Spindle
The precision cartridge spindle unit having three super precise angular contact bearings at front and two at rear end, this combination ensures higher stiffness. Bearings are perfectly aligned and grease packed for long life. Robust spindle with Ø 100 bearing ID offers unmatched performance.
Auto Tool Changer
A bi-directional magazine taking shortest path, ATC magazine is located separately from the machine area. Tool storage capacity to suit individual requirement 30, 40, 60 tools.
Precise Roller Guideways
All axes are furnished with precise and heavy load capacity recirculating roller guide ways for better rigidity & sustained accuracies.
Auto Pallet Changer
Machine consists of 180 rotary type Automatic Pallet changer. During pallet change cycle, strong jets of air are discharged from the taper cones which removes any chips & provides clean surface for location of pallet onto the machine ensuring high repeatability of pallet position
Job Size
Pallet Size : 500 x 500 Load Capacity : 500 Kg
Standard Accessories
- Roller type guid-ways for all linear axes
- Precise ball-screws for all linear axes
- Hydraulic counter-balance for the vertical axis
- Automatic centralised lubrication system
- Hydraulic Power Pack
- Air blast for spindle taper cleaning
- AIR GUN
- Tool clamping through disc springs & de-clamp by Cylinder
- Basic coolant system with chip tray
- SS Lamella Bellow covers on X and Y axis
- SS Telescopic on Z Axis
- AC unit for electrical cabinet
- Hydraulic power pack
- Spindle taper -BT 50
- Belt- driven spindle
- Tool magazine -30 tools
- Absolute encoders for all axes
- Backlash & pitch error compensation
- Rigid tapping & retract function
- Simultaneous interpolation upto 4 axes
- Linear, circular & helical interpolation
- Polar co-ordinate programming
- Tool life management
- Machine alarm diagnostics
- Overhead shower-wash
- Energy saving function
- 3-tier signal tower lamp
- Machine lamp
- Coolant gun
- Air gun
- Hydraulic Automatic pallet changer (rotary type)
- Fanuc 0i MF with B-series motors & drives
- MPG Unit
- Laser Calibration
Optional Accessories
- Hinge Belt type Chip conveyor with chip trolley
- Scraper type Chip conveyor with chip trolley
- High pressure coolant thru spindle system (20 bar) with filtration system (20 micron)
- Tool magazine capacity of 40 tools & 60 tools
- Linear scales
- Thermal compensation sensors for linear axes
- Continuous rotary table (0.001 deg. x 360°)
- Tool probe & Job Probe
- Chiller
- Mist collector
- Machine colour as per customer requirement
- Front gauge panel
- Hydraulic connections for fixture through rotary
- Distributor (top side)
- Oil Skimmer
- High Torque Gearbox
- Tool Breakage Sensor
- Tool Tip Air Nozzle for Dry Cutting
- Auto Door
- Fully Tooled up Solutions to Meet Customers Needs
Technical Specifications
Capacity
| AXIS CAPACITY | UNIT | MHX-400 | MHX-500 | MHX-630 |
|---|---|---|---|---|
| Travel X | mm | 600 | 800 | 1000 |
| Travel Y | mm | 600 | 700 | 800 |
| Travel Z | mm | 600 | 800 | 850 |
| Rapid X/Y/Z | m/min. | 36(40) | 30(40) | 30(40) |
| Table Top to Spindle Center | mm | 100-700 | 100-800 | 125-925 |
| Table Top to Spindle Face | mm | 100-700 | 100-900 | 100-950 |
Table
| TABLE | UNIT | MHX-400 | MHX-500 | MHX-630 |
|---|---|---|---|---|
| Size | mm | 400x400 | 500x500 | 630x630 |
| Index Resolution | Deg. | 360x0.001(1) | 360x0.001(1) | 360x0.001(1) |
| Max. Job Dia. X Height | - | Ø 600x700 | Ø 700x800 | Ø 850x1000 |
| T Slot | mm | 18 | 18 | 18 |
| Max. Safe Load on Table | Kg | 350 | 500 | 1000 |
Spindle
| SPINDLE | UNIT | MHX-400 | MHX-500 | MHX-630 |
|---|---|---|---|---|
| Taper | - | BT-40 (BT-50) | BT-50 | BT-50 |
| Speed | RPM | 80 - 8000 (60 - 6000) | 60 - 6000 | 60 - 6000 |
| Cutting Feed Rate | mm/min | 1-10000 | 1-10000 | 1-10000 |
| Spindle Motor Continuous Rating | kW | 11 | 15 | 15 |
| Spindle Motor 15 min. Rating | kW | 15 | 18.5(P) | 18.5(P) |
Automatic Tool Changer
| AUTOMATIC TOOL CHANGER | UNIT | MHX-400 | MHX-500 | MHX-630 |
|---|---|---|---|---|
| ATC Make | - | Pragati | Pragati | Pragati |
| No. of Tools (Std/Opt) | - | 24(30) | 30(40) | 30(40) |
| Max. Tool Dia. (All pocket full) | mm | 80 | 125 | 125 |
| Max. Tool Dia. (Adj. pocket empty) | mm | 125 | 225 | 225 |
| Tool Length Max. | mm | 250 | 400 | 400 |
| Tool Weight Max. | Kg. | 7 | 20 | 20 |
Automatic Pallet Changer
| AUTOMATIC PALLET CHANGER | UNIT | MHX-400 | MHX-500 | MHX-630 |
|---|---|---|---|---|
| Types Of APC | - | Rotary | Rotary | Rotary |
Accuracy
| ACCURACY | UNIT | MHX-400 | MHX-500 | MHX-630 |
|---|---|---|---|---|
| Positional Accuracy | mm | 0.010 | 0.010 | 0.010 |
| Repeatability | mm | 0.007 | 0.007 | 0.007 |
Chip Removal
| CHIP REMOVAL | UNIT | MHX-400 | MHX-500 | MHX-630 |
|---|---|---|---|---|
| Chip Removal | - | Front Side | Front Side | Front Side |
System
| SYSTEMS | UNIT | MHX-400 | MHX-500 | MHX-630 |
|---|---|---|---|---|
| Fanuc | - | Oi MF Plus | Oi TF Plus | Oi TF Plus |
| Siemens | - | 828D | 828D | 828D |
| Mitsubishi | - | M80V | M80V | M80V |